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CNC Machining of a Titanium Crank Shaft for the Aerospace Industry

At KL Steven we specialize in the precision CNC machining of complex aerospace components, from a wide array of materials. This component utilized many of our machining capabilities, and required extreme precision. Working from the customer supplied specifications, this AMS 4928, 6AL4V titanium component required both CNC and manual milling, turning, and drilling. It included numerous ±.0005" tolerance holes, and true position tolerances of ±.001" of many features to a reference face. Deburring was applied using a Tampico wheel abrasive compound, and was electrochemically etched to apply the required markings.

A component of this complexity required a great deal of quality control, we provided comprehensive dimensional and visual inspections throughout the machining process.

In addition, parts also received fluorescent penetrant inspections (FPI). We manufactured a total of 12 of these items for this aerospace customer in 26 weeks.

For more information on this project, or the processes used to machine it, see the table below or contact us directly.

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CNC Machining of a Titanium Crank Shaft – Project Details

Product Description
Shaft Crank for a commercial jet aircraft engine
Precision CNC Turning Capabilities Applied/Processes
Primary:
CNC Milling
Manual Milling
CNC Turning
Manual Turning
Drilling

Secondary:
De-Burring
Grinding
Part Marking – Electromechanical Etching
Equipment Used to Manufacture Part
CNC Lathe
CNC Mill
Manual Lathe
Manual Mill
Tampico Wheel abrasive compound deburring
Electrochemical etch marking
Overall Part Dimensions
9" x 1.2"
Tightest Tolerances
Numerous .0005" tolerance holes, and true position tolerances of .001 of many features to a reference face.
Material Used
AMS 4928 6AL4V Titanium
Material Finish
Raw/Machined Finish
In Process Testing / Inspection Performed
Dimensional Inspection, Visual Inspection, FPI Inspection
Industry for Use
Aerospace Industry
Volume
12
Delivery/Turnaround Time
26 weeks
Delivery Location
USA
Standards Met
Customer Specifications, 2D CAD Drawing
Product Name
Shaft Crank
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